TRISITA Engineering began the journey by creating a highly detailed Revit model at Level of Development 350 for ITC’s spice processing plant. This wasn’t just a static representation; it was a dynamic digital twin of the future factory, encompassing everything from the spice production lines and packaging areas to the intricate network of utilities. This virtual model became the central hub for all design and planning activities, allowing for a comprehensive understanding of the project before any physical construction began. This wasn’t just about walls and machinery; it included:

• Structural elements
• Mechanical systems
• Pedestrian routes
• Loading/unloading zones
• Processing and packaging areas

This LOD-350 model ensured that every key component was designed with enough detail to support fabrication and construction—making it a powerful single source of truth for all project stakeholders. This clash-free model ensured that all components fit perfectly before construction began.

4D Simulation: Watching the Factory Come to Life

Beyond static 3D models, TRISITA Engineering took the ITC spice factory project a step further by incorporating 4D construction sequencing—adding the dimension of time into the visual planning process. This approach allowed the team to simulate the full 1.5 to 2-year construction timeline, providing ITC with a dynamic, time-based visualization of the entire build. Through this integration, project managers could not only visualize what would be built, but also when each phase would occur.

This powerful simulation enabled ITC to track real-time progress against planned milestones, anticipate and resolve potential scheduling conflicts, such as delayed equipment deliveries or resource allocation overlaps, and proactively manage risks. A spice factory operates as a finely tuned ecosystem—not only reliant on machinery and automation, but also on the movement of people and goods within its walls. Understanding this, we developed a suite of animated logistics simulations that showcased how the facility would operate on a daily basis. One major component was the pedestrian walk animation. This helped ensure that pathways were not only efficient but also safe, avoiding potential congestion or overlap with heavy equipment zones. Similarly, the truck entry and exit simulations mapped the flow of logistics vehicles through loading and unloading areas. By simulating vehicle movement, entry sequences, and exit routes, TRISITA enabled ITC to eliminate traffic bottlenecks and design a site that supported seamless logistics from day one.